Step two of the pallet project was all about transforming the pallet wood into something new. I had to create a proof of concept to make sure that the TV stand would come together the way I imagined. Above you can see some mini slats that came from trimming off the damaged sections of pallet wood. I used a table saw to cut them down to size. Finally the planer shaped them into same-sized mini slats.
Using some Elmer’s Wood Glue I put a few of the mini slats together and clamped them tight. It was a very foggy day in Nashville.
After the glue dried I sent the block through the planer on all sides to level it out. This is going to be the process I’ll use for the rest of the project. To give you an idea… the top of the block pictured here will be the left side of the section highlighted below.
Unfortunately it takes about 3 slats to make an inch. I’ll need about 20 inches to complete the highlighted section. After waiting 30 minutes per slat for the glue to dry I’m working on a faster method! The good news is that as I add slats the differentiation in the wood keeps looking better and better.



